Caputre Master Magnetic Micro Separator

1.Introduction

The hydraulic and oil-pressure installation is widely applied in different kinds of mechanical equipment. With the increase of mechanical operation time, the operating fluid of hydraulic and oil-pressure installations are gradually polluted. The pollutant is a kind of muddy mixture consisting of magnetic particles, sticky matter, liquid, and other substances.

With long-term operation, these pollutants will create such problems as mechanical failures occurring frequently, maintenance and parts replacement, mechanical precision decreasing, filter clogging, etc. Thus, the operating fluid is replaced frequently to maintain the cleanliness of these operating fluids.

Master Catcher improves the shortcomings above by using advanced magnetic materials and a special magnetic circuit design. Master Catcher can create a wide and powerful magnetic field around it to catch and adsorb the pollutants inside oil more effectively and cut down the operation and maintenance cost of hydraulic or oil-pressure equipment.

2.Specification

Machine：1600-ton oil pressure punch press, fuel-tank capacity is 6000 liters.
Purpose：Before equipment testing, the pipeline adsorbs foreign matters.
Capture Master Use way：Model MMS-200 6 groups to put both sides of the fuel tank.

1600-ton oil pressure punch presses	The foreign matters adsorption situation after testing	The foreign matters enlarge

Effects：After completing the oil pressure equipment, the pipeline still remain many foreign matters, processing detritus, dust and bead, if they are not clean, the testing would have the foreign matter to enter in the oil pressure pump, then cause the pump wear. After using Capture Master, the foreign matters are caught, the new oil pressure pumps are no longer received the harm.

Machine：Internal bore cutter.
Purpose：Enhance cutting liquid usage, coolant cutting detritus filtration effect.
Capture MasterUse way：Model MMS-100 2 groups to put in the pump motor to attract in front of the drainage.

Coolant	Foreign matters adsorbent situation	Foreign matters enlarge situation

Use effects: The original filter nets of coolants which can not filter off the tiny pellets, but use Capture Master, the tiny pellets are able to filter and catch, coolants cleaning up, exchanging cutting liquid may extend, and cutting the detritus are no longer to enter the pump motor to create the breakdown.

• Reducing the mechanical breakdown, the service and the components replacement.
• Maintaining mechanical precision.
• Avoid filter blocking, the oil leaking.
• Maintaining oil impurity reduces trades the oil frequency.

3.Product introduction

Master Catcher consists of a stainless steel body, powerful permanent magnet and special magnetic materials, both front and side of which are with strong magnetism that can form a high efficiency capturing magnetic field, and the bottom of which is with weak magnetism that can appropriately provide attractive force to fix the main body so as to easily take and place Master Catcher by hand during application. The oil-resisting rubber is available for the bottom of Master Catcher to form a bumper pad convenient to separate, take, and place the Master Catcher. The interior of Master Catcher is entirely sealed with resin to prevent liquid infiltration, and the stainless steel carrying handle on the side of Master Catcher can be laid flat or pulled up according to requirement.

	MMS-200	MMS-100	MMS-060
Dimension	220*124*47 mm	101*101*35 mm	62*62*32 mm
Weight	4.7 kg	1.6 kg	0.6 kg
Application Temperature	<80℃	<80℃	><80℃
Materials	SUS304 stainless steel Rare earth type permanent magnet Magnetic low-carbon steel Oil-resisting rubber Epoxy resin bulking agent	SUS304 stainless steel Rare earth type permanent magnet Magnetic low-carbon steel Oil-resisting rubber Epoxy resin bulking agent	SUS304 stainless steel Rare earth type permanent magnet Magnetic low-carbon steel Oil-resisting rubber Epoxy resin bulking agent

4.Product superiority

Capture Master uses its super magnetic materials and special circuit design may build grater magnetic fields, and catch and adsorb the pollutants.

Compared with the products of the same dimension (100 * 100 * 35 mm), a Gauss meter is applied to measure the magnetic flux density of surface in any following position, and the measured result is listed in the table below. The measured positions A, B, C, and D are situated in the front and side of the casing, and the high magnetic flux density is required to create a wide and powerful capturing magnetic field. The magnetic flux density of the Master Catcher herein is increased by 0.5 times to 3 times compared with the existing products on the market. The measured position E is situated in the bottom of the bumper pad, and the low magnetic flux density is required to prevent the fluid bath taking on a strong attractive force that would make the operation difficult. The magnetic flux density of the Master Catcher herein is much less than that of the existing products on the market.

	A	B	C	D	E
Capture Master	2400	1850	1890	2000	60
Existing products on the market	820	1200	1230	500	140
Magnetic flux density increment	+193%	+54%	+54%	+300%	-----
Unit (Gauss) Measure place: as follows   Measured points on the front of Master Catcher   Measured points on the side of Master Catcher   Measured points on the bottom of Master Catcher

Take the 0.02 g iron scraps as an example (general weight of the magnetism particle is smaller than this value), the magnetic field strength is 150e when a magnetic field disturb it, the magnetic field strength of Capture Master is over 150e, scopes as follow, MMS-200 upper distance can reach 260 mm, MMS-200 can reach 175 mm.

MMS-200 short side	MMS-200 long side	MMS-100 side	MMS-060 side

5.Installation Mode

1. Modes of emplacement: The rubber bumper pad is placed downward on the bottom of the fluid bath.
2. Position of emplacement: The following appropriate positions are available and optional.

• Backflow position in fluid bath
• Region with low liquid flow velocity
• Front of filter
• Front of liquid outlet
• Section where all liquids flow across

6.Cleanness and maintenance

1. This product doesn't require power, expendable supplies, replacement, or maintenance, and it is required only to regularly clear the impurities and dirt adsorbed on its surface.
2. It is recommended to utilize the following frequencies for clearing:
   　　　New machine & platform: Conduct the clearing operation after commissioning prior to leaving the factory; afterwards, conduct the clearing operation only when oil changing or overhauling.
   　　　Original machine & platform: Conduct the clearing operation only when oil changing or overhauling.
3. Cloth or sponge can be applied to wipe this machine when clearing, and the machine can be positioned again and operated after cleaning.

7.Application

1. The precise oil pressure and the hydraulic system inside the liquid slot (oil pressure punch presses and injection machine…
2. Incise machine and grind machine cooling inside the oil.
3. Inside the cleanness liquid.
4. The fuel oil of the ships usage.

8.Special notes

1. It is made for high magnet, please does not close the precise electronic instruments, watches, and magnetic bar codes, in order to prevent demagnetization or influence operations.
2. It is made for high magnet, please does not touch other magnetic objects (ex: magnets), Lead magnetic objects (ex: made of iron tool or spare parts), In order to preventing the strong suction that create hit, please avoid the magnetic objects.
3. Please pay attention to carry products of the mutual attraction; we suggest it should be carrying products one by one.
4. If the liquid stream leads fast, lead big, should be extra fixed.
   
5. The maximum temperature degree is 80 ℃ limited.

*Taiwanese patent number: M279487     *Capture Master is SPING Technology Corporation to register trademark.